Modulator types

Power-pulse-modulators are used in a small band of apparatus like gasplama physics, pulse accelerators (physical and medical), radar systems, corrosion treatment, etc.
The scope of this paper is modulators used in accelerator for physic research. These modulators are characterising by short rise-times, stable timing and level, flat top and high efficient use of the mains-power.
Main values;

Pulse-time range from 1-50µs
Repetition range from 10-500Hz
Peak power from 1-40MW

The modulator designs can be divided in three types;

Magnetic modulator
Hardtube or switchtube modulator
Linetype modulator

Magnetic modulator

The magnetic modulator approach is not interesting for the present case. This type of modulator is used for very high power pulses in gasplasma research, etc. The pulse level is build on several stages who are switched by saturable reactors. The relative low efficiency of a magnetic modulator comes about because the saturable reactor is basically a leaky switch. The pulse has not a real flat top and therefore not useful for accelerator klystrons.

Hardtube or switchtube modulator

In this type of modulator a (large) capacitor is connected by a hardtube switch to the klystron. The hardtube switch acts like a current source, during conducting, what results in a flat klystron pulse.

Full level switchtube

Such a tube is not available in most cases. One of the most powerful tubes in the market can handle 170kV-60A@20µs, which means that for higher power levels an other solution has to be found.

Low level switchtube

When this system is extended by a pulse transformer[1], more realistic switchtubes are in the picture for the voltage hold-off. However the asked primary current is higher than most tubes can handle, which means that for most power level's tubes in parallel has to be placed. Beside this problem the transformer gives, not easy corrected, side effects like droop and ripple on the pulse top.
A 250kV-250A
[2] switch tube is under development. What 4 tubes in parallel and a transformer ratio of 1:2.5 mean for a klystron power of 600kV@700A.

Gridded klystron

A hardtube related solution is a gridded klystron like a tube in TV-transmitters. This kind of tube is not available in this power range now. The supplier has to start new developments for such a tube if he is interested. This would be probable the most efficient, reliable and cheap solution. The problem here is to develop a fast gridded vacuumswitch just above the cathode. Although the grid driver electronic circuitry would not be an easy design.


Gridded klystron as hardtube

 

[1] B.Bonvalot, G.Defossez, J.L.Pourre, "Les Modulateurs", Onde Elec, vol.49, fasc.11, pp.1199-1207, Déc.69
[2] Switch Tubes L-5097, L-5012, Litton Electron devices, USA

Linetype modulator

In this type of modulator is a pulse forming network load by resonant charging or DC charging and discharged by a triggered device like SCR or thyratron.
The charge takes place after a discharge of the pulse-forming-network (PFN). This can be done in a non command mode (diode) or in command mode (switch like SCR).
In most cases a resonant charge system is used, based on a choke and the capacitors in the PFN. In the non command charging mode the repetition rate is dictated by the charge choke and the PFN-capacitors plus the delay to the discharge command. During that time there is a certain voltage drop by the leakage of the PFN, so the repetition rate is adjustable only within a small range.
By a command mode charging the time between charging and discharging can be constant, so less leakage effects and higher accuracy.
To stabilise the PFN unit a charge control system is added. Whenever the correct pfn voltage has attained, the control system has triggered and the stored energy of the charge choke has stored in a capacitor and dissipated in the resistor or is delivered back in the power system (non-dissipating system). Hereby it provokes a voltage drop on the charging device which blocks the pfn-voltage. To reach a stable voltage on the PFN, the charge control system can be triggered on the bases of;

power supply level.

To change the PFN-level we had to change the power supply level. The charge control go with it and dissipate only the ripple of the power supply.

minimum and maximum delay after the charge moment.

A too short delay means high dissipation in the charge control system, so the power supply level has to decreased to keep the PFN level by a reasonable dissipation.
A too long delay means no control, so no stable PFN voltage, so the power supply level has to increased.

The pulse forming network acts like a long cable by discharging. Therefore it is important to match the impedance of the network with the load (i.e. klystron) to avoid reflections and to obtain maximum energy transfer.
By positive reflections the next charging can not reach the right level in the PFN. This should be improved by a 'tail biter'. A tail biter short circuit the primary during the falltime of the pulse. The remaining energy charges the PFN, with reverse polarity, increased with the magnetising energy of the pulse transformer. So a tail biter converts positive reflection in negative ones and improves the falltime of the pulse too.
To adapt negative reflections an 'end of line clipper' (eol) is added to the PFN. The form of the backswing on the load depends on the components of the end of line clipper. By a resistive clipper the back swing start on a high level and decreased till zero by a power of e. In this case all the reflected energy is dissipated in the resistance. By a constant voltage clipper (e.g. zeners) there is a constant voltage which can be lower then the peak voltage of a resistive clipper. For the lifetime of a klystron a low backswing with low dV/dt is the best [3]. The remaining energy in the pfn is reused for the next charge.

The manufacturing of chokes is laborious. Chokes are dissipating elements too but are stable, robust and reliable.

Pulse-form corrections on this stage are made by tuning the PFN. The ripple on the pulse top depends mainly of the number of network sections and the parasitic behavior of the pulse transformer.

Useful discharge switches are thyratrons in the range of 100kV@20kA [4].

When a non-dissipated charging control is used, a non regulated power supply can be used [5].


Principle of a linetype modulator

 

[3] Fignon, Thomson-CSF, personal contact at modulator workshop 1993 at CERN
[4] Oil cooled, deuterium filled, four-gap metal/ceramic thyratron CX2593(X), EEV, England
[5] P.J.T.Bruinsma, E.Heine et al., "An all solid state linetype modulator", IEEE Trans. on Nucl.Sci. NS-20 1973

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